Multicolor, Multi-Material, and more!

There are a lot of exciting innovations coming to the consumer/prosumer 3D printing world surrounding multicolor and multi-material prints. Lets look at some of the upcoming options.

E3D Tool-Changer

Image copyright E3D

We previously covered the announcement of the E3D’s Tool-Changer which looks to have a great motion system and integrated tool-changer. E3D has an updated blog post with some additional details including some information on assembly, updates on build changes, and other minor technical details.

One of the most significant changes is with the frame to allow bigger tool heads. They’ve started manufacturing 30 to send to beta testers. Finally, there is some suggested pricing information depending on how manufacturing goes. Expect to pay at least $1800 for a full system (some of which will not come from E3D, like electronics).

Prusa Multi-Material 2.0 Kit

Image copyright Prusa3D

Prusa announced Multi-Material 2.0 kit a while ago and has been working on improving the design getting ready for shipment in what appears to be November now.

This kit allows up to 5 different materials to be printed in a single print. This means either multicolor prints or different materials like flexible mixed with PLA or dissolvable material mixed with non-dissolvable.

The Multi-Material 2.0 kit takes five filament feeds and, along with Prusa software, determines when filament needs to be changed. So a red, green, blue print would physically move the feeder to the current needed color. When the next color is required the Multi-Material 2.0 will cut the current color and move to the next needed color, feed it, and start printing.

The Prusa team is taking their time with this new product which I think is great. The previous multi-material kit had some frustrations for end users that look to be addressed with this update.

Pricing is $299.

Mosaic Palette 2 and Palette 2 Pro

Image copyright Mosaic Manufacturing

Mosaic’s take on multicolor and multi-material involves figuring out how much of each filament type is needed throughout the entire print and then fusing different kinds of filament together to deliver a single line of filament to your printer.

Basic example: Say you have a model with red bottom and blue top. The Mosaic figures out how much red it needs then when the time comes for blue it fuses blue filament to the red all while continuously feeding your printer.

For more advanced model coloring or multi-material the Mosaic Palette does the same thing except multiple times depending on what color is needed in each part of the model. This could mean slicing red, green, blue, and yellow hundreds of times over the course of a multicolor print.

Mosaic has announced the Palette 2 series along with two other products to improve the user experience.

The Palette 2 is cheaper than the previous Palette+, and appears it is easier to access internals. With the newly added filament queue the Palette 2 can deliver filament faster than the previous Palette models.

Also announced from Mosaic was the Palette 2 Pro, designed for more demanding professional print situations. The CANVAS Hub which allows communication between the Palette 2 and your printer with the help of a Raspberry Pi. Finally they have created an online slicer called Canvas which currently makes coloring multi-part 3D models easy and provides slicing that is designed to work with the Palette series of accessories. In the future Mosaic has promised the ability to color 3D models that are not already split into parts.

Pricing starts at $499

Which one makes the most sense?

For multicolor prints, all three will get the job done (note the Prusa Multi-Material 2.0 Kit needs a Prusa MK2.5 or MK3 printer). I have not tried any of these (none are actually shipping yet) but on paper it looks like the Mosaic Palette 2 would provide the fastest multicolor solution because filament being supplied to the printer is continuous.

For multi-material prints, on paper, the E3D Tool-Changer would be the best option. You could have wildly different materials like Nylon and PVA because each material gets its own dedicated tool head. This means the Nylon head can maintain the desired temperature without adversely affecting the PVA.

The next best option, on paper, is probably the Prusa Multi-Material 2.0 kit if you have a Prusa printer. The direct feeding of five different materials allows for the tool head to change temperature as needed although with a delay compared to the E3D Tool-Changer.

Finally the Mosaic Palette 2 will be able to print multi-material as long as the two materials are within 10 to 15 degrees Celsius of each other’s preferred printing temperature. This rules out some combinations of materials people might like to use.

For Prusa MK2.5 and MK3 owners, on paper, the Prusa Multi-Material 2.0 kit gives you multicolor and multi-material printing for the lowest price. If the kit turns out to be well designed and it performs as expected, it will be the go-to choice for owners of Prusa printers. As a runner up, the Mosaic Palette 2, would also work on a Prusa printer.

For the future and crazy ideas, on paper, the E3D Tool-Changer is the only option. Keep in mind this involves building a whole new printer that, in total, will cost at least 3 times a Prusa MK3. That said, if you want to have a fine print .25 nozzle combined with a volcano that does .8mm infill, or a pick-in-place tool head, laser engraving integrated into your work flow, or some other crazy idea for a tool-head, your only option is the E3D Tool-Changer.

When can I get it?

The Prusa Multi-Material 2.0 Kit is shipping very soon. Probably in September. The Mosaic Palette 2.0 is expected to start shipping in October. The E3D Tool-Changer will ship when it’s done, which I suspect will be November-December or later.

What do I need to know?

  • The Prusa Multi-Material 2.0 Kit and the Mosaic Palette 2 will require purge towers. This allows the printer to get the next color or material ready when there are changes during a print. On paper the Mosaic Palette 2 might have a smaller purge block, but we will know more once it comes out.
  • The E3D Tool-Changer will not have purge towers but it will have to purge and wipe the nozzle before and after printing each color or material type. This is done at the sides where filament is pushed out then the nozzle is wiped across a brush. This will slow down prints and waste filament just like the two products above.
  • The Mosaic Palette 2 will only work with 1.75 filament.
  • The Prusa Multi-Material 2.0 Kit is the cheapest option by at least $200.
  • The E3D Tool-Changer will require some advanced knowledge and experience with 3D printers, firmware, and tweaking to get running. Your costs will be at least $1800 since it does not include required electronics.

The E3D Tool-Changer

How fitting for the first article on a site named “All the Nozzles” to be about the E3D Tool-Changer and motion system.

E3D, the company famous for their high quality hotends, has decided they didn’t have enough to work on, and as a result has come up with a new multi-head 3D Printer design (it is important to note this is not a complete printer – electronics, hotends, etc are not included).

The product includes an improved motion system which has its roots in CoreXY and features a single plate of aluminum with a moving cross-bar, currently made of carbon fiber to reduce weight but keep stiffness and strength. The Z-axis has a single thick Hiwin rail and single high-quality leadscrew motor screwed directly to the above mentioned aluminum plate.

The star of the show, however, is the tool-changing system where a single XY head mount picks tool heads (up to four) and returns them to storage incredibly quickly. This allows printing with multi-color, multi-material, and even use of non-hotend heads.

E3D made a kinematic coupling system that uses a servo to turn a cam-shaft that locks the head into place with better than 5um accuracy. Unused heads are held in place with a magnetic dock.

Right now this system is expected to cost between £1000 and £2000 ($1350-$2700), however, in more recent videos, Sanjay from E3D has said they hope to get the price down as much as possible. They are taking a quasi crowdfunding approach to this product where they hope to get enough £100 ($135) orders, that buy you a place in the queue, to show them this is worth the time to develop into a real product.

As this system does not come with electronics you will have to purchase a compatible board(s) which, at this time, only include Duet3D. In the future, however, it sounds like there will be options from other electronics manufacturers. At minimum expect to pay $275 for the Duet Wifi and Duex5 Expansion boards. You will also need hotends and extruders for as many tool heads as you want to use, up to four. I have yet to find out if the power supply and heated bed are included so keep that in mind as well when calculating costs.

Do you feel comfortable building a custom printer based off this base system and aren’t scared away by the price? Go to E3D’s Tool-Changer blog entry for in-depth information, fill out the survey, and purchase a place in line here!

I have purchased my place in line and will continue to post updates on this site of my progress building a tool-changer printer once I get a hold of one of these E3D systems.

More information:

Tool-Changing 3D Printer innovation: an E3D talk by Sanjay – MRRF 56min presentation on the tool-changing system.

The E3D MegaVolcano, Toolchanger and other shenanigans #MRRF2018 – Thomas Sanlanderer’s video covering the tool-changer.

E3D Toolchanger updates at #3DMS2018 – Thomas Sanlanderer checks in with E3D on the tool-changer and Sanjay gives some updates on what they’ve done since MRRF.